Total Productive Predictive Maintenance - TPPM

Attending a Total Predictive Productive Maintenance (TPPM) workshop is just the beginning of a transformative journey toward operational excellence. While the workshop provides a strong foundation of knowledge, the real value is realised when this learning is embedded into day-to-day operations. To support this, a suite of systems and processes is available to help teams implement and sustain TPPM effectively within their organisation.

Here’s how we help:

1. Clear Implementation Roadmap

Each participant leaves the workshop with more than just theory – they walk away with a tailored implementation roadmap. This includes clearly defined actions, timelines, and success milestones aligned to your business context. Whether you are at the beginning of your maintenance excellence journey or looking to scale improvements, this roadmap serves as your strategic guide to bring TPPM to life.

2. Leadership Engagement & Support

Sustainable success hinges on leadership. We work directly with your senior team to engage leaders and secure their support for maintenance excellence. Alex Teoh and our team of experienced practitioners provide ongoing coaching and advisory support, helping your leaders role-model the right behaviours, align priorities, and remove barriers to progress.

3. Kaizen Blitz Events

One of the most effective ways to accelerate results is through Kaizen Blitz events focused on critical areas. We facilitate rapid improvement workshops to resolve recurring downtime, tackle chronic reliability issues, or enhance specific maintenance routines. These events combine hands-on coaching with real-time problem solving, creating momentum and building team capability.

4. Digital Tools & Templates

To simplify and standardise implementation, we provide practical tools and templates used during and after the workshop. These include condition appraisal checklists, visual maintenance boards, FMEA frameworks, and Kaizen reporting templates – all designed to be easily adapted and adopted by your teams.

5. Capability Development & Coaching

Our work doesn’t stop at training. We offer a structured coaching program tailored to your workforce levels – from frontline operators to maintenance managers. These coaching sessions reinforce workshop learnings, help solve real problems, and build internal capability to lead TPPM independently over time.

6. Measurement & Continuous Improvement Systems

Embedding TPPM also means having the right systems to measure progress and sustain gains. We help you implement performance dashboards, PDCA cycles, RCA processes, and leader standard work routines to drive continuous improvement and accountability.

Sustaining a Culture of Maintenance Excellence

At the heart of TPPM is a philosophy of people-first improvement. By engaging teams, equipping them with the right tools, and supporting them with practical systems, you can create a culture where reliability, productivity, and pride in workmanship thrive.

Let’s work together to turn TPPM from a one-time event into a lasting capability.