Asset Reliabliity & Performance
Total Productive and Predictive Maintenance (TPPM)
Building on the foundations of Total Productive Maintenance (TPM), the Enterprise Excellence Group has evolved this capability to meet the needs of Industry 5.0, combining proven maintenance practices with predictive, data-driven approaches.
Many industrial organisations are held back by unreliable assets and reactive maintenance systems, resulting in lost productivity, workforce frustration, and erosion of critical capability.
Our TPPM approach helps you break this cycle, creating a system of reliable equipment, stable operations, and improved performance that drives stronger employee engagement and better customer outcomes.
Why Total Productive and Predictive Maintenance?
In today’s competitive environment, asset reliability is essential. Relying solely on preventative maintenance is often costly, time-consuming, and insufficient to achieve optimal performance.
Total Productive and Predictive Maintenance (TPPM) addresses this by integrating best-practice maintenance with advanced technology and continuous improvement. The result is a smarter, more cost-effective approach to maximising asset reliability and operational performance.
Our Approach
1. Purpose, people and plant alignment. Focus on machine health as a team to ultimately deliver value faster for customers
2. Baseline and target analysis and goal setting as a cross-functional team – maintenance, planning, operations
3. Condition appraisal best practices to identify the current state, root causes and plans to get back to standard.
4. Prevention system processes and techniques to enhance maintenance dept and operations care.
5. Predictive system technology, processes and techniques to create just-in-time servicing and optimise part life and reduce costs.
6. Work execution best practices to ensure services and asset care are sustained.
7. Continuous improvement and leadership to sustain and improve the system.
Support can be provided on TPPM through coaching and support, a Kaizen Blitz approach. There are one to two-day training events which can be hosted in person or virtually.
Ready to build capability in your organisation?
Whether you’re starting your CI journey or scaling enterprise-wide transformation, we can tailor a TPPM pathway to your needs.